01 / Cardboard Bridge

Cardboard Bridge

Designing and constructing a cardboard bridge spanning 300mm, built to support 10kg using no glue or tape. Only folding, slotting and interlocking techniques were used.

Cardboard Bridge Sketch Bridge Sketch
Cardboard Bridge holding 10kg Holding 10kg

Design Strategy

Initially I thought of utilising triangular prisms, as triangles are the strongest shape. For balance, I decided to use two identical prisms where each one holds an equal weight on either side of the circular dumbbells.

Observations

Upon placing the first dumbbell the bridge did not change form. However, when placing the second 5kg, the bridge started to bend where the edge of the dumbbell made contact with it. Despite this, the bridge held up and kept its form really well.

Material Behaviour

Using end grain helps hold the object up without getting crushed, which will be useful for the chair project. Where force is applied downwards, end grain should be oriented parallel to that force.


02 / Material Testing

Material Testing

An exploration of pizza box cardboard through scoring, cutting, bending and shaping. Building material awareness of texture, flexibility and structural behaviour ahead of the main chair project. Documentation coming soon.

Documentation coming soon

03 / Scale Model Testing

Scale Model Testing

A small-scale cardboard model built to test the structural approach, joint logic and overall form before committing to a full-size build.

Practice model photo 1 Practice model photo 2 Practice model photo 3
Shape

The shape holds due to the components locking together using slot joints. However the "padding" does not hold its shape due to the springiness and rigidity in the cardboard causing it to spring open and not holding its flattened shape.

Comfort

The spring in the layers of cardboard supplies a softer force on a human's bottom. Additionally, the angled back would allow for a nice funnelled back position helping to hold the person in the chair.

Joints

Slot joints work the best for planar building. Additionally, slicing one of the layers of cardboard allows for the bends to fold perfectly with no bending cardboard surfaces.

04 / Typology Research

Typology Research

A collection of 50 chair images gathered as visual research, focusing on lounge chairs. Each image explores a different approach to form, structure, material and aesthetics. Detailed analysis is written for 30 of the chairs below.

AI chair 2 01

Feet kick up higher than the head, inverting the typical seated posture to promote relaxation and redistribute body weight.

AI chair 02

Concaved interior molds to the human body, allowing the human to be one with the chair and not slide off the sides.

Angle Changing Chair 03

Angle of lumbar support can be changed for any position and different anthropometrics.

Arch back support chair 04

Negative space archway helps hold and support the weight of someone laying across the seat.

Beach Chair Angular 05

Angle of the Buttock-popliteal allows you to sink back into the chair, making it easier to relax on your back.

Beach Chair Curved 06

Fabric curved seat molds to posture and body, with a pillow to support the head.

Bump Chair 07

Organic curves and foam work together for comfort, softening the transition between surfaces.

Carboard slotwork chair 08

Slot joinery and grain alignment provide structural strength without fasteners.

Cardboard chair 09

Cardboard surface offers a smooth contact face for comfort against the body.

Circles Chair 10

Balances circular, unique aesthetics with smooth foam and fabric finishes for comfort, incorporating armrests for full support.

Comfy round couch chair 11

Large surface area allows for multiple seating positions, improving anthropometric comfort across different users.

Common recliner 12

Angle-adjustable design accommodates both laying and seated positions.

Denstist Chair 13

The idea of movement, rolling the weight onto your back slowly using a mechanism. Facing the sky for ultimate comfort and even weight distribution.

Flat cussioned low chair 14

Having size allows for multiple people to rest on the chair. Using bright colours helps the product stand out in an environment.

Gaming chair 15

Complexity helps the ergonomic feel of the chair, allowing for the perfect gaming posture.

Grass Chair 16

This chair is one of my favourites. It truly moulds to the person's body, allowing any human to fit comfortably. It also introduces the sensation of unusual but satisfying relaxation positions.

Gravity Chair - Laying or sitting 17

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Low to ground camp chair 18

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Negative space chair 19

Negative space used for function.

Oval chair 20

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Recline and rocking chair 21

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Recycled Chair 22

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Refrence - Spinifex (Anaconda) 23

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Relax Chair with otamen 24

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Rope chair 25

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Sweedish Rocking Chair - 26

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V form chair 27

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Wave Chair (flatter) 28

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Wave Chair 2 29

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Wave Chair 30

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Wave Seat 31
XXXL foambag 32
bubble chair #2 33
bubble chair 34
donut chair 35
eames lounge chair 36
egg chair 37
foam form chair 38
futuristic chair 39
gorrila chair 40
large arm chair 41
laying chair 42
long beanbag 43
long sofa chair 44
massage chair 45
modular 2 part chair 46
pidgeon chair 47
rocking back lounge chair 48
swivel chair 49
wood bending chair 50